Tooling

Cutting Tools

Coating For Dry Machining Of Al Alloys

Engineers from Sumitomo Electric Industries have developed a diamond-like carbon coating (DLC) for the dry machining of aluminum alloys and nonferrous applications. Previously, in the first stages of harsh-environment cutting, coatings would peel and lose their beneficial properties.

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Turning Grade Designed For Demanding Environments

Valenite’s VP9605 is designed for difficult-to-machine materials and for aerospace industry applications such as semi-finishing and finishing. According to the company, the turning grade offers production cost savings and increased tool life.

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Be Strategic With Your Holemaking Options

Just as there are a great many types of holes to be produced in today’s complex workpieces, there are a great many types of holemaking processes. Finding the right cutting tool for each holemaking application is a matter of asking the right questions and getting good answers from a cutting tool supplier.

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CYCLO CUT Plunge Mill

MAG’s new 1.25” diameter CYCLO CUT Plunge Mill allows maximum metal removal rates at extended reaches using light duty machining centers. This new style cutter removes 3 cu/in/min of titanium in 7.00” deep pockets on a CAT 40 Vertical Machining Center.

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Steel Cutting Grade For High Speed Turning Applications

Mitsubishi Materials offers the UE6105 steel cutting grade. This grade represents the latest two-in-one, nano-texture coating technology designed for increased wear resistance at high surface feet per minute.

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Workholding Options Enhance Productivity

Hardinge Style-S master collets use interchangeable pads that can be changed without removing the master collet from the spindle, thus reducing change-over time. When loading bars, the shoulder of the pad locates against the front of the groove in the master collet.

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Four Spindles Accommodate 1,000-LB Tailstock Thrust

The Hardinge 5C2 quad-spindle indexing system is suited for small- to medium-sized parts of virtually all shapes. Each spindle can accommodate a 50-lb (23-kg) part with an axial thrust of 1,000-lbs (4,448 N).

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Coolant And Center-Drilling Considerations For Machining Small Holes

Through-spindle coolant is good if you can get it, but the spot drilling might not be necessary. Try a pilot hole instead?

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More Effective Groove Milling For Gearboxes

A cutting tools supplier developed a grooving tool with an 18-inch gage length and a radial runout of just 0.004 inch. That tool enabled a gearbox manufacturer to increase its groove milling feed rate tenfold for a hard-to-reach bore.

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What is the Best Process for Micro-Deburring?

Various techniques address the challenge of getting a clean machined feature at microscopic scales.

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