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Tooling
What Is The Best Way To Machine A Deep, Narrow Pocket In Titanium?
Boeing’s answer to a reader question emphasizes the use of high-feed milling tools.
Read MoreHigh/Low Chucking
Northfield Precision announces the development of two methods of high/low chucking: “on the fly,” and “cycle interrupt. ” Using a proprietary valve system, delicate parts can be rough machined and finished in one chucking. The cycle starts with the jaws clamping at high pressure for roughing, then dropping down to low pressure for finishing.
Read MoreMiniature, Solid Carbide Tool Mills
Emuge’s series of miniature solid carbide thread mills are designed for machining difficult materials such as stainless steels, titanium, K-monel, Hastelloy and Inconel, the company says. The line is suitable for a variety of applications especially those in the medical, aerospace, energy, defense and computer industries. According to the company, the thread mills eliminate the possibility and consequences of tap breakage.
Read MoreIndexable Drill Uses Four Insert Sides
Sumitomo’s WDX indexable drills are designed for large diameter hole drilling. The accurately drill can also perform turning and boring operations, the company says. The drill’s nickel-plated steel body is said to reduce inventory costs by accepting the same insert geometry for both the outer and inner cutting edges and allowing the use of all four of the insert’s cutting edges.
Read MoreHigh Speed Drills Eliminate Exit Burrs
OSG’s Nexus, part of the Vanadium series of high speed drills, features a 40-degree helix and a sharp, thinning point designed to reduce work hardening, improve finish and eliminate exit burrs. The series features WD1, the company’s latest coating technology for drills. Higher oxidation temperatures, better adhesion strength and elevated hardness allow the drills to run faster without shortening tool life, the company says.
Read MoreThread Milling On A Tiny Scale
Machining internal threads in difficult materials is challenging, especially when hole diameters are small. Thread milling offers advantages for these applications that are important to consider.
WatchModular Drills Combine Benefits Of Indexable Tools
Kennametal says its KSEM Plus modular drills combine the high feed rates and length/diameter capabilities of modular drills with the high speed and low consumable costs of indexable drills. The drills offer increased metal removal rates and productivity in various applications, including the energy market. The drill bodies accept a range of head diameters, and inserts or heads can be replaced without removing the body from the spindle.
Read MoreOne Insert Design Machines A Variety Of Materials
Kennametal’s Mill 1-10 tooling platform performs common machining applications such as face milling, shoulder milling, pocketing, slotting, interpolating and ramping for steels, aluminum and exotics, all with one common insert style. The tooling platform accomplishes this through the use of multifunctional cutter bodies and First Choice inserts, which consist of different grades and edge preps for various work materials but utilize the same cutting geometry and size. Cutter bodies come in straight and helical flute styles.
Read MoreInserts Offer Long Life, Tight Tolerances
Kennametal has added screw-on, positive chipbreaker inserts to its Beyond line, which includes 11 grades for improved productivity in steel, stainless steel and cast iron turning applications. The chipbreaker inserts, which include the FP (finishing positive), MP (medium/roughing positive) and MW (flat top) models, are said to provide significant tool life savings across a range of applications and materials. Additionally, the inserts’ tight dimensional tolerances can improve indexability, the company says.
Read MoreHelical Cutters Increase Milling Versatility, Performance
Mill 1-14 helical cutters from Kennametal are designed for greater axial depth of cut than a standard end mill, the company says. The flexible cutter range features inserts stacked two, three and four high. The helical cutters can be used for medium to heavy roughing and semi-finishing in applications such as contour profiling, slotting, ramping, helical ramping from solid and plunge milling.
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