Tooling

Aluminum-Hogging End Mills Reduce Part Costs

Kennametal’s MaxiMet end mills are designed for aerospace and general engineering shops seeking to improve performance in machining high volumes of aluminum. According to the company, the cutters are suitable for applications that require both high metal removal rates and quality wall and floor finishes. The cutters feature a flute design that is said to enable high feed rates by providing rigidity behind the cutting edges.

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Milling Tools

End Mills Feature High Performance, Long Tool Life

Designed to replace multiple tools used for roughing, semi-finishing, slotting and profiling, Hanita’s VariMill II family of solid-carbide end mills is suited for high-temperature alloys, nickel- and carbon-based alloys and titanium. Available from Kennametal, the tools feature five unequally spaced flutes, a patented flute form and end geometry and AlTiN coating that enables heavy cuts and long tool life, the company says. The end mill geometries are designed to virtually eliminate chatter and harmonics to allow slotting at cutting depths of 1 × D and perform side-milling operations at redial and axial cutting depths ranging to 0.

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Modular Drill Diameter Range Expands

The Ken TIP modular drill system from Kennametal features various solid-steel bodies (3 × D, 5 × D and 8 × D, among others) and replaceable drill points for precision hole-making in steel. The modular design allows users to keep the drill bodies in a machine or holder and replace drill points as needed. Running at speeds comparable to those of solid carbide drills, the system offers high metal removal rates compared to common modular drills and reduces setup times, the company says.

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Zero-Point Clamping System

Quick Point, the zero-point clamping system from Lang Technovation, is said to be simple, safe and precise. Features include a holding power of 13,227-lbs down force, repeatability of less than 0. 00019" and overall pallet height of 1.

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Tool Management System Reduces Costs, Downtime

Ineffective tool management can drive up costs and reduce efficiency even at the most high-tech, successful shops. With WinWare’s CribMaster Accu-Cab inventory management system, this aerospace manufacturer reduced costs, downtime and stock-outs resulting from missing or misplaced tools. In fact, meeting its return on investment (ROI) goals took only a few months.

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Job Shop-Developed Dovetail Fixture Takes Wing

 Two aerospace job shops in California collaborated to produce a workholding fixture that allows any shop to set up a fully fixtured pallet dedicated to a five-axis job and then store the fixtured pallets for immediate use whenever the job repeats. 

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High-Pressure, Quick-Release Clamps

 The company’s quick-release clamping systems allow stepless adjustment both horizontally and vertically. The Multi-Quick 150 and 160 clamps feature a compact design with more clamping height and clamping reach. The solid clamping bar can form an extension of the machine table and provide secure, high clamping pressure by direct force.

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Insert Drills Cut Varied Materials

 KUB Pentron line of drills provides length-to-diameter ratios of 5 × D. The system is equipped with two square inserts that have four effective cutting edges each. The internal and external inserts have exactly the same shape.

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Programmable Tool Verification And Breakage Control System

 The Mida Laser 75P non-contact programmable tool setting system incorporates a protection system with air-tunnel effect, a powerful integrated microprocessor for best performance under coolant, an active drip rejection filter and enhanced noise reduction with double filtering technology. The programmable system can be adapted to the tool type under verification, to the same rotation speed used during machining and to the desired measuring cycle. The system is available with a “collimated” or “focused” laser beam.

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Front-Mount Collet Chuck

The self-contained, pneumatic B80 power collet chuck does not require a lathe, grinder or rotary table to have a hydraulic system, rear actuator, restrictive draw-tube or air-feed tubes. Instead, the collet chuck is operated by an air cylinder integrated into the collet chuck body. The device is especially useful for common toolroom lathes or flat-bed lathes, which typically don’t have hydraulic systems or other means to accommodate power chucks.

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