Tooling

Tooling Reduces 21 Minute Job To 9 Minutes

Shop leadership was looking for a way to reduce the time it took to complete a very difficult boring job. The job took 21 minutes per part to complete with multiple roughing and finishing processes. It required 10 minutes of hone time.

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Holemaking

Boring Bar Adjusts In The Cut

Firms that do a lot of boring of gear boxes, valves, castings and other complex components on horizontal boring mills, floor-type boring mills and similar horizontal-spindle machines should be interested in Controlled Boring Bars and Contouring Heads.

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Turn/Mill

New Borders For Swiss-Type Turning

The traditional niche may be too narrow. This shop uses sliding-headstock lathes for jobs that wouldn't normally be run on this type of machine.

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Die/Mold

High Speed Machining Of Dies And Molds (Revisited)

A new machine may not be needed— just changes in the process.

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Milling Tools

Aviation Component Supplier Cuts Setup Time With Productivity Partnership

This shop turned to a tool supplier to help cut milling time on one alloy steel hydraulic body by 63 percent. The success led to a broader Productivity Improvement Program that identified some $87,000 in potential annual savings, and ultimately to a $600,000 payoff by introducing a quick-change modular tooling system.

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Cutting Tools

What's Happening With Cutting Tools

Shops in North America are machining high-value parts, including parts made from difficult-to-machine metals, as a larger share of their workload. When the MMS editors recently listed topics related to cutting tools that we intend to watch closely, we found this one factor—difficulty—at the heart of much of what is changing about shops' use of tooling.

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Quick Change Workholding For Hard-To-Hold Parts

This pwer chuck features direct transmission of the piston force to the jaws in the area of the jaw guides. The axial actuating force is transmitted to the jaws without major friction loss.

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Toolholders

Up To 12 Tools In One Holder

Imagine a single cutting toolholder that can be used to perform 12 distinct metalcutting operations without a tool change. That's the concept behind a new cutting tool innovation designed and built by Mazak.

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Laser & Waterjet

Non-Traditional Methods For Making Small Holes

Consider these alternatives when conventional drilling can't do the job.

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